STEP2 Fabrication and construction

Manufacture, fabrication and construction ensuring quality and short construction period with foremost priority on safety by mobilizing the latest CAE technologies and manufacturing/construction technical capabilities.

  1. By means of advance study using CAE and by determining the optimum dimensions and form for factory manufacture/material handling/construction, improve construction efficiency and reduce construction time.
  2. Improve manufacturing precision and shorten the manufacturing time by coordinating with NC finishing machines and using working drawings created by a 3D CAD system.
  3. Select transportation methods and routes that are suited to the construction site and transport materials, parts and equipment according to the construction schedule.
  4. Perform on-site construction by using technologies such as the module construction method.

Study of fabrication and construction

3D-Manufacture and fabrication

Improve manufacturing precision and shorten the manufacturing time by coordinating with NC finishing machines and using working drawings created by a 3D CAD system.

Fabrication of large modules in the factory
Working by NC cutting machines
Manufacture of side casing blocks in the factory

Transportation

Select transportation methods and routes that are suited to the construction site and transport materials, parts and equipment according to the construction schedule.

Truck transportation
Transportation of module-assembly pyramid duct
Marine transportation

Construction

Perform on-site construction by the module constructions method.

Lifting and fixing of large module assembly next to work area
Replace existing ESP by module construction method (example of construction in three weeks during plant idle time)
Module assembly of fabric filter housing
  • STEP1 Planning

    Proposal of ESP system that meets the user's needs by mobilizing the latest Computer Aided Engineering (CAE) technologies.

  • STEP2 Fabrication and construction

    Manufacture, fabrication and construction ensuring quality and short construction period with foremost priority on safety by mobilizing the latest CAE technologies and manufacturing/construction technical capabilities.

  • STEP3 Inspection and commissioning

    Inspection and field tests by a specialist in quality assurance, trial operation, adjustment, and handover.

  • STEP4 Operation support and maintenance

    Support for operation and maintenance provided with close attention by an assigned specialist.